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Single Chamber Sealed Quench furnace by Aichelin Unitherm

Multi-Purpose Chamber Sealed Quench Furnace

Aichelin Unitherm chamber furnaces are designed for batch heat treatment and offer high flexibility for changing requirements.

Product details

  • HeatingElectric/ Gas Heated
  • Furnace Atmosphere Endo Gas / Methanol / N2
  • Gross Capacity 350 to 2500 Kg
  • ProcessesCarburising, Case Hardening, Carbonitriding, Through Hardening, Normalising, Annealing
  • Plant AutomationiFACE, SCADA
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Multi-Purpose Chamber Sealed Quench Furnace
Flexible batch heat treatment

Aichelin Unitherm chamber furnaces are the smart choice for batch-processing environments where product changes frequently and operational flexibility is essential. Designed to deliver precise temperature control across a broad range of heat treatment processes, these furnaces give manufacturers the versatility to handle changing processes and batch sizes with confidence and consistency.

More Technical features

  • Single Chamber / Double Chamber SQF.

  • In-Out Design / Straight Through Design.

  • Hardening oil cooling with air or water.

  • Designed on the principle of no compressed air and no cooling water.

  • All electromechanical drives for doors, elevator and charge machine.

  • No moving part in the heating chamber apart from the re-circulation fan.

  • Temperature uniformity up to ± 5 Celsius in the usable space.

  • Fully Automatic no man operation plants through iFACE (Intelligent Fully Automatic Controlled Equipment).

  • Carbon potential control +/- 0.02% during carburising through a motorised valve in enriching line.

  • HYPER Quench: The quench oil agitation system has a draft tube that diverts the quench oil into the closed oil guide box surrounding the charge, which ensures pressurized and uniform oil-flow circulation throughout the charge during quenching. The propeller diameter is 325 mm, driven by 5.5 / 7.5 kW motors through a VFD with 2 / 4 agitators, depending on the size of the furnace.

Aichelin Unitherm Single chamber Sealed quench furnace
Watch Fully Automatic Sealed Quench Furnace Plant Operation
Watch Fully Automatic Sealed Quench Furnace Plant Overview

Industries

  • Automotive Industry
  • Heat Treatment Facilities
  • Semi-Finished Products Industry
  • Bearings Industry
  • Tool and Die Making Industry

Processes

  • Carburizing
  • Case hardening
  • Carbonitriding
  • Hardening
  • Normalizing
  • Annealing

Parts

  • Automotive safety components
  • Gear parts
  • Semi-finished products
  • Chain elements
  • Automotive engine parts
  • Automotive components
  • Clutch parts
Technical data
Standard sizes for Sealed Quench Furnace

The following table shows the available batch sizes and batch data of the Aichelin Unitherm chamber furnaces:

Gallery
Our Service & Support
Reliable service throughout your entire furnace lifecycle

We support our customers throughout the entire lifecycle of their furnaces – from commissioning to ongoing operation, modernization and digital integration.

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Frequently Asked Questions
FAQ – Aichelin Unitherm Sealed Quench Furnaces
Aichelin Unitherm offers a state-of-the-art Sealed Quench Furnace equipped with advanced safety features to ensure reliable and safe operation. Designed on the principle of no compressed air and no cooling water. The system continuously monitors furnace pressure 24/7 to maintain safe operating conditions. In the event that the furnace pressure falls below 0.5 mbar during quenching, an automatic nitrogen purging system is activated to protect the furnace atmosphere and ensure safe operation. These integrated safety features help safeguard equipment operation and maintain high product quality.
The Aichelin Unitherm Sealed Quench Furnace is designed for maximum efficiency, reliability and safety. Its low operating costs are achieved through minimal utility consumption, with no requirement for compressed air or cooling water. Robust electromechanical drives for the doors, elevator and charge machine ensure dependable operation and reduced maintenance. Even during prolonged power outages, furnace safety is maintained through automatic nitrogen purging in the heating chamber.
The Aichelin Unitherm Sealed Quench Furnace features an advanced recipe-based control system seamlessly integrated with the PLC and HMI. Critical process parameters such as furnace temperature and carbon potential are automatically managed by Eurotherm controllers using setpoints defined within the selected recipe. This intelligent automation ensures precise process control, repeatable heat treatment results, and maximum production efficiency.
How can we support you?

Let’s Discuss Your Heat Treatment Requirements!

We are happy to support you with questions regarding furnace concepts, processes or services. Our experts provide individual and practical advice.

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